Ai 316L Grade Stainless Steel Reactor Features
- Dual jacketed. Sealed outer insulation jacket provides best temperature performance inside chamber
- All wetted parts on main vessel and lid built with pharmaceutical grade 316L SST
- Shell and tube heat exchanger with 70 tubes for the best condensing results
- ElectroPolished internal chamber
- Greatly reduces surface roughness by leveling micro-peaks and valleys
- Improved vacuum pressures, out-gassing rates, and pumping speed
- Prolong equipment lifespan by reducing friction and wear
- Much better sterilized and semiconductor grade surface
- Essential for the food and pharmaceutical industries
- https://hollandaptblog.com/2014/03/20/what-is-electropolishing-and-why-is-it-so-important-in-the-pharmaceutical-industry
- Detachable condenser and collection tanks
- Dual collection tanks with big sight glass allows you to drain without breaking vacuum
- High drain port clearance for easy draining or added filtration
- Large ports (top 12" bottom 6") allows easy chamber cleaning
- Top placed vacuum port on condenser provides better flow and condensing results
- No messy cable, with space saving integrated stirring motor controller
- Heavy-duty stainless-steel frame with swivel casters
- Built-in flashlight gives you a clear view inside the chamber
- Positive/negative pressure gauge
- Matte finish stainless steel
- Customizable lid for various application
- Tons of tri clamps adapters available, e.g. tri clamp to hose barb/KF25/NPT
- Choice of bolted or pin clamp for various pressure applications
- Flexible bellow condenser connection reduces shipping damage
- Electric motor and controller model is ETL certified to UL and CSA standards
- Peer reviewed model (pneumatic motor and controller) is approved to be used with Acetone, Ethanol, Heptane, Hexane, Isopropyl Alcohol, Methanol, and Pentane.
CAUTION!
- Never fill circulated heaters or chillers with water, always use Ai or manufacturer's recommended thermal fluid
- Always leave ample fluid space in heater reservoir to allow fluid heat expansion
- Always keep system vacuum passage or drain valve open when heating up circulation jackets
- Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits
SPECIFICATIONS
Model |
SR100 |
Electric stirring motor |
220V, 50/60Hz, 1~Phase, 200 watts, 1/4 HP Rotation: 450 rpm max. (±8%) Starting torque: 3.0 N.m Rated toruqe: 1.54 N.m Built-in gearbox ratio: 3:1 to 180:1 Controller: Delta, UL listed |
Pneumatic stirring motor |
- Power: 1/4 HP - Rotation: 450 rpm max. (±8%) - Compressed air pressure range: 30 to 80 psi (0.2 to 0.55 MPa) - Working temperature: -10C to +70C - For constant use: set rpm to 80% of maximum rpm - Motor lubricant
- Do not run motor un-loaded - Set Air Adjuster to minimum at initial run, make sure motor is working properly, before increasing CFM - Before inspecting unit, stop the motor and detach air supply. Do NOT inspect unit when motor is in action. - Make sure exhaust port/hole is clear from any debris or blockage - Check every 2-3 days: Air Lubricant, Air Filter water drain |
Port configuration |
Lid: 6" triclamp Center motor port: 3" triclamp Drain port: 6" triclamp Drain port on/off valve: 2" triclamp Vacuum port: 1.5" triclamp Condenser recirculating fluid port: 1/2" female NPT Vessel jacket recirculating fluid ports: 1" female NPT |
Main vessel |
Volume: 100L Minimum fill volume: 25L Material: 316L grade stainless steel Interior finish: ElectroPolished |
Agitator | Structure: propeller, 3-blade, dual-layer (standard) Style: quick-change Material: 316L grade stainless steel Detachable length: 20 inches |
Center fluid jacket | Volume: 22L Material: 304 grade stainless steel |
Outer insulation jacket | Sealed Material: 304 grade stainless steel |
Collection tank | 10L x 2 |
Material |
All wetted parts 316L grade stainless steel on main reactor body Rest of reactor in 304 grade stainless steel |
Main Condenser |
Style: shell and tube heat exchanger Number of tubes: 70 Condensing area: 0.89 m2 |
Pressure |
Ultimate vacuum level: 1 Torr
|
Temperature range |
-55°C to +250°C (-67°F to +482°F) |
Temperature sensor/display |
Regular: BOOST.TTA.0101, -200C to 480C, 50.5 clamp Explosion proof: BOOST.TTA.0102, -200C to 480C, 50.5 clamp |
Sealing gasket |
Food grade Viton |
Main Mounting Frame | Heavy duty 2 x 2" 304 grade stainless steel, mounted on four casters |
Drain port ground clearance | Drain port: 19.5 inches Drain valve: 14 inches |
Unit/shipping weight |
255 Lbs / 350 Lbs |
Unit/shipping dimensions | 38 x 32 x 82" (WxDxH) |
Compliance | ETL tested to UL and CSA standards C1D1 peer review by PSI (optional) |
Huber Unistat T305 adapters, tubing and fluid for Ai 100L stainless steel reactors for Decarboxylation
- P/N 6162 x 3 M20 (-20 to 195) 10L: 6162
- P/N 9256 x 2 90° Adaptor M24x1,5female-M24x1,5 male
- P/N 9327 x 2 2m (-60 to 260) tubing
- P/N 10055 x 2 M24 X 1.5 (male) to 1" NPT (male)
- P/N 10967 x 1 5L expansion tank
Optional chiller package for SR100 top condenser
- Ai C30-40-50 -30°C recirculating chiller x 1
- Silicone Hose x 50 Ft
- 3/8" barb x 1/2" mNPT adapter x 2
- Dowtherm SR-1 heat transfer fluid in 5 gallon pail x 2
Standard package
Part description |
Quantity |
Part image |
SR100 stainless steel reactor with electric motor |
1 set | |
ULVAC UDP-6 vacuum pump |
1 set | |
2M KF25 flexible vacuum bellow | 1 pc | |
KF25 quick clamp and centering ring | 2 sets | |
Huber Unistat T305 +300C system | 1 set | |
Huber expansion tank, adapters, tubing and fluid P/N 6162 x 3 M20 (-20 to 195) 10L: 6162 P/N 9256 x 2 90° Adaptor M24x1,5female-M24x1,5 male P/N 9327 x 2 2m (-60 to 260) tubing P/N 10055 x 2 M24 X 1.5 (male) to 1" NPT (male) P/N 10967 x 1 5L expansion tank |
1 set | |
User's manual | 1 pc |